10 Best Blade for Cutting Aluminum: Ultimate Reviews

When you are thinking about cutting aluminum, your blade selection is important. That said, choosing the best blade for cutting aluminum is not very easy these days because a couple of low-quality blades are available in the market. And most of the high-quality items provide their service at a very high price. So what should you do?

Just sit back, relax and follow me till the end. After doing back-breaking research and study, I have come up with some of the best blades, which provide you excellent precision in terms of cutting anything related to aluminum gutters, plates, and stuff like that. So, let’s see what stands out from the crowd!

Top 10 Best Blade for Cutting Aluminum Reviews:

I have handpicked some long-time supported saw blades for you. Yes, I’ll today show you the reviews of the 10 best blades in modern days. So, let’s see the details.

Our Top Picks

1. DEWALT 10-Inch Miter Saw Blades

Key Features:

• Comes in Metallic color.
• Dimension of 13.75 x 13.75 x 0.19 inches.
• The weight is ‎2.95 pounds.
• The Material is Carbide.

When I’m talking about performance, the DEWALT 10-Inch Miter Saw Blades has landed with super high performance. This is one of the best aluminum cutting blades, and it has been designed to provide the highest cutting performance possible. You can enjoy flawless cuts without experiencing warpage, deformation, or bending in the cut.

Then comes the blade. It has thin-kerf blades to work fast and help prevent warpage or bending in the cut during use on a miter saw or table saw. This two blades combo pack features 60 tooth and 32 tooth blades.

Furthermore, the 60-tooth blade for clean and accurate crosscuts and a 32-tooth blade for ripping and cutting Material with more finish. These slim-kerf blades allow you to work quickly and stay sharp longer than many types of blades.

The high-strength straight cut design of the DEWALT miter saw blades allow them to stay sharper longer than other brands. It will break or dull prematurely when it is about the hardened steel teeth.

It means you will get more professional-looking cuts with less hassle. The unbreakable tooth tip is also built to last. So, you’ll get less tearing or splintering while you work. Because Saw blades with tungsten carbide teeth provide you a high resistance against corrosion, wear, and tear.

Pros

• Thin plate and kerf help in the quick and clean cutting.
• Constructed to provide long-lasting performance.
• Prevent overheating to improve blade life.
• Reduces binding and keeps the saw cutting smoothly.

Cons

• After a few crosscuts, the 60T blade blunt.

 

2. Evolution Power Tools 5-⅜ BLADES

Key Features:

• Dimensions of 6 x 6 x 1 inches
• 30-Tooth Style
• This Weight is 0.5 Pounds
• Use Alloy Steel, Metal, Carbide Use

The next best blade to cut aluminum extrusion is Evolution Power Tools. If you are looking for such a blade that does not spark while working, you can look at Evolution Power tools. When I talk about the best part of this evolution, that’s the use of its carbon fiber which gives you faster cutting speeds and lasts longer.

Unlike abrasives, it allows the material cut to be handled quickly without waiting for it to cool down. This diamond-coated tungsten carbide core is perfect for high-speed cutting of tough materials like aluminum.

The carbon fiber also lends itself well with maintenance as it will not rust and it also makes it very light to handle. If you want to know about its teeth, I would like to tell you that it has 30 carbide teeth. The teeth are made specifically for high-quality cuts that are accurate and precise and a 20mm arbor size.

This blade can be one of the best Miter Saw Blade for Cutting Aluminum alloy, copper, stainless steel, glass fiber reinforced plastic, and more.

Pros

• Cut quicker than classic blade techniques.
• The blade cut in 12 seconds.
• It can reduce quality and cutting depth.
• It produces no heat, burrs, or sparks.

Cons

• Deteriorate quickly!

 

3. MASTEC 10-Inch 100T Carbide Tooth TCG for Aluminum Saw Blade

Key Features:

• Has 100 of Teeth
• Dimensions of 11.1 x 11 x 0.5 inches
• Use Aluminum, Plastic Material
• The weight is 1.8 pounds

These blades offer outstanding cuts on thin sheet metal, flashing, and bonded lumber with the latest carbide tooth design technology. It’s known as the best blade for cutting aluminum soffit and its operating system can support up to 5000 RPM. This non-ferrous miter saw blade comes with 100 Teeth TCG that are continually developed to meet your needs in field applications.

This 100T carbide grit provides excellent finish and impact resistance. The teeth are also sharp enough to cut through the toughest of materials. The Arbor has a precision ground Beveled Edge that protects your Material from getting dull and comes with a 5/8″ arbor hole. It features a higher cutting speed when compared to standard aluminum saw blades.

Pros

• Perfect cut for aluminum, non-ferrous, and plastics items.
• The thin kerf design provides fast and smooth cutting.
• Easily cut the metal extrusion for a stair chair.
• Acceptable surface qualities help easily cut.

Cons

• The mild temper clogs like crazy.

 

4. Bosch T227D Aluminum T-Shank

Key Features:

• Accuracy wood, hardwood, and metal cut.
• Using High-Speed Steel material.
• Design with 1- inches thickness.
• The weight is ‎1.02 ounces.
• Offer efficiency and greater accuracy.

The Bosch T227D offers the best jigsaw blade for cutting aluminum among the different types of blades. It comes with a 5-piece blade set for you. If I’m talking about the quality, each blade is made from high-speed steel and will remain sharp for many jobs. The blade is color-coded and designed to cut through aluminum and non-ferrous materials without sacrificing an edge.

You can mark this T-Shank blade as the best hacksaw blade for cutting aluminum. It includes five blades to ensure you do not have to buy replacement blades after one use. The T-Shank Jig Saw Blades has designed to fit a 2-inch jigsaw. As this jigsaw blade is a bit pricey, the blades work well.

Pros

• Better performance than expected on aluminum.
• Higher quality result for expensive aluminum.
• The blade had no trouble.
• It has the ability 16 noise trim without breaking one blade.

Cons

• The shafts of blades may be less durable.

 

5. TOMAX 80 Tooth TCG Aluminum and Non-Ferrous Metal

Key Features:

• Silver Color
• The Material is carbide
• Circular Shape
• Usage Metal Cutting
• Dimensions of ‎11.8 x 11.4 x 0.7 inches

Have you been struggling to find the best saw blade for cutting aluminum for your project? If so, I have the right solution for you. I’d like to share the best table saw blade for cutting aluminum items, named TOMAX.

When its appearance comes, its shape is a round circle. There are plenty of reasons for me to choose this. One of them is an anti-kickback shoulder which helps you to prevent binding.

This blade has a 5/8-Inch of Arbor that is durable and long-lasting. It has been designed for use with various saws to work well with your favorite tool. The blade allows for the fast, clean, and accurate cutting of metal objects in the construction industry, auto body shops, or homes. It features 80 teeth to provide optimal cutting performance.

The features of the blade come with a black oxide finish that protects against corrosion outdoors or in adverse conditions through extended use. The Electrophoretic Coating helps the blade be safe from corrosion and rusting. The sharpened teeth make quick work of metal while providing smooth cutting action without chipping or splintering.

Pros

• Construction grade carbide teeth offer the highest resistance and longevity.
• Electrophoretic Coating minimizes corrosion and rust.
• It has Laser-cut anti-vibration Technology for reducing noise.
• The razor-sharp edges are smooth cut without burrs.

Cons

• Very thin-walled aluminum.

 

6. Diablo D1080N Non-Ferrous Metal Cutting Saw Blade

Key Features:

• Dimensions is 0.2 x 12 x 14 inches
• Design with multi-color
• It has 80 teeth
• Weight of 1.45 Pounds
• Appropriate Aluminum, Brass, Plastic, Metal, Copper material use.

When I came up with the design, the Diablo band laminates with a 1/8″ kerf, the blade features a tooth design of triple chip grind that produces long-lasting teeth and a clean burr-free cut finish.
To prevent chipping, triple metal brazing provides more durability by reinforcing the carbide tips with 3 different metals. It minimizes heat transfer to the carbide tips during cutting operations.

You may ask, “Can Diablo blade cut aluminum?” The answer is “yes,” it can. In fact, it is known as the best band saw blade for cutting aluminum. Finding out the best speed for your Material will help cut more materials without losing tooth marks. It also makes quicker cuts on the Material you are working with.

Pros

• It provides cutting quality precise, fast, and easy.
• Much more rigid and adjustable than the miter saw.
• Cut through tough materials without a lot of effort or danger.
• It helps fight wear and tear by using the TiCo Hi-Density Carbide formula.

Cons

• Little pricey if you are on a tight budget!

 

7. TOMAX 12-inch 100 Tooth TCG

Key Features:

• The material used is Carbide.
• The color is Silver.
• The number of Teeth is 100.
• Style type is a table saw.

If you’re looking for a general-purpose blade, then the TOMAX 12-Inch Saw can be ideal. In fact, it is one of the best saw blades for cutting aluminum extrusion. It’s suitable for most materials, including wood, plastic, and metal. The 12″ diameter allows it to work on small job sizes and large projects that require more depth of cut.

The 100 teeth per inch give you plenty of bite on anything from the most delicate pieces of wire to the hardest aluminum cans. It is an excellent all-around blade, but it’s also less expensive than comparable blades in the same size range.

Pros

• It helps for quick work of metal and non-ferrous cuts
• It cuts faster and with less effort than standard steel saw blades.
• The Minimal friction heat build-up helps no need to cool the blade with water.

 

Cons

• More expensive than standard steel blades!

8. TWIN-TOWN 10-Inch 80 Tooth TCG

Key Features:

• The weight is 1.68 pounds.
• Use a Laser cut stabilizer.
• Made of Alloy Steel.
• Use tungsten carbide.

From a professional to novice, Twin Town 10″ metal blade can be an excellent starter blade for you. The saw has a 5/8″ arbor with a high tooth count, making it easy to get into hard-to-cut materials. This blade will be able to handle all common metal building applications from cutting aluminum, tin, copper, brass, and galvanized steel.

The saw blade features a decent length to leverage and produces strong cuts with minimal effort, ideal for making trim cuts and miters in metal projects.

No matter what size project you are working on, the Twin-Town 10″ metal blade is perfect for cutting metal. You can count on the Twin-Town 10″ metal blade to handle all your metal cutting needs, from wood to aluminum or copper. This blade sets out to excel in many metal applications as it has an aggressive cut angle for fast material removal.

Pros

• It cuts effectively on aluminum.
• The blade provides a smooth and clean cut.
• It allows the consistent performance of cuts with lower consumption of power.
• The blade does not load up during cutting and delivers very little vibration or noise.

Cons

• Teeth snapped off cutting aluminum extrusions on day one.

 

9. LENOX Tools Circular Saw

Key Features:

• Dimensions of 9 x 9 x 1 inches
• The number of Teeth is 60
• Extremely durable
• The weight is 0.75 Pounds

If you face a metal burning problem with your old Saw Blade, I’m pretty sure that the LENOX can reduce it. Besides, you do not need any secondary grinding. It has a durable build that ensures maximum performance when you think about durability. In fact, you can resharpen this item, when you would like.

The aluminum cutting circular saw blade has teeth individually hardened for accurate cuts. They are also double ground to further improve accuracy. When you have a 7 ¼ inch saw blade With 60 teeth, it can offer you a quick and smooth finish. Its Titanium carbide tip will help it build up its material quality.

Pros

• An aluminum-cut blade ensures a clean and precise cut.
• Convenient and easy to use for beginners
• Comfortable grip with a non-slip rubberized handle.
• Excellent balance, not too heavy and not too light.
  vibration or noise.

Cons

• Too few teeth to rip plywood or fiberglass.

 

10. Oshlun SBNF-120120 120 Tooth TCG

Key Features:

• Steel Color
• Dimensions of 12.2 x 12.13 x 0.35 inches
• The number of teeth is 120
• Weight is 3 Pounds
• Compatible materials use
• Bronze, Aluminum, Brass, Copper.

When I’m talking about the last item today, the name that comes to my mind is Oshlun. It has produced a professional grade 12″ saw blade for using top-of-the-line materials that yield superior performance.

The teeth are set at 12 inches from bottom to top, making them perfect for cutting pieces. The blade combines with the optional 1-inch Arbor, making them great for cutting through heavy gauge metal.

It is lightweight and easy to use even if you cut through thicker metal. The blanks are tough, strong, and precise, making them ideal for long-term usage. The carbide teeth of this saw blade are ground at a negative hook angle, which means the teeth are angled away from the top of the blade, making it easy to cut through multiple pieces of metal without issue.

Pros

• This blade is flexible enough to make it easy on your wrists, knees, and other joints.
• It performs excellent while cutting aluminum with a chop saw.
• With paraffin or beeswax lubricants, this blade should last indefinitely.

Cons

• Less ability to cut thin materials.

 

Best Type of Blade for Cutting Aluminum

When it comes to blades for aluminum cutting, there are different types for you to choose from. These blades have specific uses and work best in certain situations. The perfect blade for you will depend on the type of project you are looking to do. If you’re interested in buying a new one for your tool belt, learn about these different types of blades

Jig Saw Blades

A jigsaw is a versatile tool that can replace the two-handed hacksaw. The most common feature you might want to use is the hole saw attachment when cutting aluminum. Unlike the blade of the two-handed saw, this attachment only has teeth in one direction.

Circular Saw Blades

It’s best to use a circular saw that can fit with a carbide-tipped blade to cut through aluminum. This blade is more durable than conventional steel, so you and your saw will never need to replace it. When cutting aluminum, ensure the blade is attached correctly, so it doesn’t break or distort.

Miter Saw Blades

You can use the miter saws to cut shapes and angles, but some also have special features that can allow it to cut through aluminum. To cut through aluminum, you’ll need a router bit that’s made from carbide. Use a miter saw with a square blade guide to give your cut a clean finish.

Table Saw Blades

Cutting aluminum with a carbide-tipped table saw blade is useful. A circular saw blade fitted correctly will not cause warping or bending of aluminum when cutting it. Using a table saw with a carbide-tipped blade is excellent for cutting through aluminum.

Metal Saw Blade

Metal saw blades use to cut various metals, but they are notably good at cutting aluminum. Keep the saw firmly on the surface to reduce vibrations when using this blade. You’ll need a miter saw if your material curve instead of a metal saw blade.

TCG Saw Blade

TCG Saw Blade is perfect for metal cutting. As a result, it cuts pretty much better than other blades made of high-grade steel. The blade is sharpenable and can replace standard tools. Special blade coating that prolongs the blade’s life allows TCG Saw Blade to cut steel, copper, copper alloys, and aluminum.

Choose from the best type of blade that suits your work and take that type of blade for your working project.

Buying Guide: Things to Consider When Buying a Saw Blade for Cutting Aluminum

When you think about purchasing a saw blade for cutting aluminum, you might not realize that there are several things to consider. If you’re in the market to buy one, you’ll want to make sure that you buy a quality blade that’s sturdy and lasts a long period of time.

Here are the most important things to keep in mind when you purchase one, for which you can make the best decision for your needs.

1. Material

The saw blades material can be a fact of consideration and you can take the blade constructed of carbon steel, stainless steel, high-speed steel, and alloys. Durable and corrosion-resistant stainless steel is also preferable.

High-speed steel and alloys are more durable than carbon steel but less durable than stainless steel. So make sure that the material of your blade meets your demand.

2. Kerf

Choose the kerf at its widest point. A saw blade should contain a kerf that’s narrower than other types of tool blades. Its design should have a precise cutting angle when cutting metal, for which it can cut more of your item at once.

3. Tooth

You should also consider the number and size of teeth your saw blade will have, determining your blade’s cutting speed. In general, higher numbers mean a faster cut, while fewer teeth tend to represent a smoother cut.

Ensure to choose the smaller numbers to equal smaller for more delicate materials and more intricate cuts. The teeth can be straight, rip or crosscut, and their length and number can vary according to the job.

4. Blade diameter

The diameter of a saw blade is one of the things before buying. It determines the cut size and how the material can be handled. Smaller blade diameter saws offer less cutting power. The blade diameter should always be equal to or slightly larger than the kerf.

5. Price

Price is one of those things that can be a deciding factor for different types of people. You do not want to go cheap, but you also do not want to overspend. When buying a saw blade, you should compare the quality of the products to their prices. You can usually find bargain deals on common materials.

But if you’re just starting out, feel free to find out the best purchase with top-quality items from my list at an affordable price.

Frequently Asked Question for Best Blade for Cutting Aluminum

What Blade To Cut Aluminum for Miter Saw?

Generally, you need to use high-speed steel or a carbide-tipped blade to cut aluminum for a miter saw. The teeth on the blade should be sharp and have a fine pitch. A flat-top grind is also preferable if possible. You may need to sharpen your saw blade if the same teeth that cut aluminum for thicker materials do not cut thin materials.

Can You Use a Carbide Blade to Cut Aluminum?

Yes, you can. Carbide blades are specifically designed to cut metal, not aluminum. When cutting aluminum with a handheld circular saw, go carefully.

Can a Wood Blade Cut Aluminum?

Of course, you can. Aluminum is softer than steel, so that a wood blade will operate on it, but it may wear out before finishing your project.

Can You Cut Aluminum with a Wood Blade?

Yes, you can. Actually, cutting aluminum is not so tough. So, take such a wood blade with many teeth to cut aluminum.

Final Words!

When it is the matter of the best blade for cutting aluminum, it is good to go for a high-quality, durable blade. Make sure to find the one that is specifically designed to fill your cup. A carbide-tipped blade is the best option if you need a clean and smooth cut.

Please consider using a blade with more teeth when you need to cut through thicker aluminum pieces. With the right blade, cutting aluminum can be easy and efficient.

Good luck and happy cutting!